The Technology

The Steel Reasoning Architecture

One physics-grounded multi-agent engine that reasons over real steel-plant physics — the same architecture across the crane, the furnace, the ladle, and the caster. The orchestration is shared; the physics layer is steel-specific.

The Problem

Most steel-floor AI is a point solution, a language copilot, or a manual interpretation loop

Single-asset point tools are useful on one machine but cannot reason across crane, furnace, ladle, and caster. GenAI copilots reason only at the language layer with no steel-physics understanding. On most floors the interpretation still happens in the operator's head — slow, reactive, and hard to explain.

Point Solutions

  • Useful on one machine
  • Blind beyond that asset
  • Manual interpretation loops

GenAI Copilots

  • Language-layer reasoning only
  • No steel-physics understanding
  • No grounding in the floor

Current Operations

  • Reactive, not predictive
  • Interpretation lives in the operator's head
  • Siloed asset data

The GoatAI Difference

Physics-grounded multi-agent orchestration

Four integrated layers. 01 Data Ingestion: furnace & ladle video, crane geometry, radar clearance, level, telemetry, PLC/SCADA, thermal/IR. 02 Physics Integration: BOF kinetics, heat-transfer models, caster solidification, crane kinematics, metallurgical endpoint models. 03 Orchestration: monitoring, prediction, reasoning, and decision agents. 04 Application: pulpit dashboards, clearance & endpoint alerts, visibility walls, routed recommendations.

01 — Data Ingestion

Furnace & ladle videoCrane geometry & positionRadar (clearance)Level & telemetryPLC / SCADAThermal / IR

02 — Physics Integration

BOF kinetics (two-zone)Heat-transfer & thermal modelsCaster solidification ROMClearance & crane kinematicsMetallurgical endpoint models

03 — Multi-Agent Orchestration

click an agent to inspect

04 — Application Layer

Operator / pulpit dashboardsClearance & endpoint alertsVisibility wallsRouted recommendations

Clearance alerts · Endpoint & quality reasoning · Pulpit visibility

One architecture across crane, furnace, caster, and ladle

Core Capabilities

Why autonomous physical reasoning is different

Real-Time Physical Reasoning

Multi-agent systems that continuously understand evolving conditions on the floor — crane clearance, furnace state, ladle condition, and caster behaviour — grounded in steel physics.

Operator-Facing Decision Workflows

No manual interpretation loops. Agents monitor, predict, reason, and route recommendations to the pulpit — while deterministic barriers always own the stop.

One Architecture, Steel-Wide

The same reasoning architecture runs the crane, the furnace, the ladle, and the caster. The physics layer is steel-specific; the orchestration is shared.

Results

What physics-grounded agentic AI delivers on the floor

Clearance alerts

Camera and radar fused into clearance reasoning — flagging deviation from the bay's normal state, while a deterministic barrier owns the stop.

Endpoint reasoning

Physics surrogates over the BOF converter and caster support endpoint and quality reasoning.

Pulpit visibility

Low-latency operating-pulpit video over furnace shell and lance-interaction zones, on the visibility wall.

Explainability

Steel physics grounds the reasoning. Operators understand why, not just what.

Steel Proof

Same engine. Three groundings inside steel.

This is not a point solution. The same reasoning architecture runs the crane & yard, the furnace & converter, and the ladle & caster — each with its own steel physics. Built from the plant floor up, against live constraints.

Crane & Yard

Clearance & Position Reasoning

Recognition-based clearance management and load monitoring over overhead cranes and the slab & coil yard.

  • HookVision — crane anti-collision, fusing camera + radar (in development)
  • Novelty and deviation flagging against the bay's normal state
  • YardVision — fixed-optical slab & coil position and load monitoring (in design)

Same reasoning architecture as the furnace and ladle. Here the physics is crane kinematics and clearance geometry — and a deterministic barrier always owns the stop.

Explore Crane & Yard

Furnace & Converter

Pulpit Visibility & Endpoint Reasoning

Operating-pulpit video and physics surrogates over the EAF and BOF converter for visibility, endpoint, and quality reasoning.

  • HeatVue — EAF operating-pulpit video wall, 4×5MP GMSL2, ≤60 ms lens-to-output (Rev F offer)
  • Furnace shell and lance-interaction zone coverage
  • BOF surrogates — reduced-order models + ML for endpoint & quality reasoning (research)

Same reasoning architecture as the crane and ladle. Here the physics is BOF two-zone kinetics and metallurgical endpoint models.

Explore Furnace & Converter

Ladle & Caster

Ladle Condition & Solidification Reasoning

Ladle visualization across the DE bay and solidification surrogates over the continuous caster.

  • LVS — ladle ID, lining condition, lift/landing safety, slag & skull (in design)
  • DE bay coverage: 36 ladle stands, 3 cranes, 15 m hook height
  • Caster surrogates — solidification ROM for quality reasoning (research)

Same reasoning architecture as the crane and furnace. Here the physics is heat transfer and caster solidification.

Explore Ladle & Caster

Watch the agents reason in real-time

Interactive walkthrough of the SENSE → UNDERSTAND → DECIDE → ACT cycle